Inganta tsarin slitter na lantarki tare da Slitting Machine, wanda aka ƙera don ƙirƙira batir mai girma{0}. Wannan tsarin yana ɗaukar max unwinding diamita na Φ450mm da iska diamita har zuwa Φ350mm, goyon bayan fadi da abu daga 50mm zuwa 400mm. Maɓalli masu mahimmanci sun haɗa da faifan servo masu zaman kansu don daidaita saurin layin yankan, madaidaitan kayan aiki tare da daidaiton sarari ± 0.005mm, da rufaffiyar - sarrafa tashin hankali. Injin yana samun ingantacciyar tsaga na musamman tare da macijin gefen ƙasa da ko daidai da ± 0.3mm/m da daidaitawar iska tsakanin ± 0.5mm. An sanye shi da ingantacciyar hanyar kawar da ƙura da ƙaƙƙarfan gini, yana tabbatar da ingantaccen aiki a ci gaba da samar da muhalli don aikace-aikacen baturi na lithium{13}} ion, LFP, da NCM.
Babban sassan kayan aiki
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S/N |
Sunan bangaren |
Abun ciki |
Yawan (saitin) |
|
1 |
Rack panel taro |
Akwatin lantarki ta tara, bangarorin gefe, bangarorin shigarwa, da sauransu. |
1 |
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2 |
Abubuwan da ake cirewa |
Rage shaft ɗin iska, kwancen abin nadi mai daidaitawa, kulle Silinda, gyara kwance, da sauransu. |
1 |
|
3 |
Splice dandamali sassa |
Matsi sanda Silinda, matsa lamba sanda, bel hadin gwiwa tebur |
1 |
|
4 |
Unwinding tashin hankali sassa |
Mai sarrafa tashin hankali, firikwensin tashin hankali, abin nadi |
1 |
|
5 |
Abubuwan tuƙi |
Motar tuƙi, abin nadi na tuƙi, abin nadi na tuƙi, injin sarrafa matsa lamba, da sauransu. |
1 |
|
6 |
Daidaita taron abin nadi |
Slitting gaba daidaita abin nadi inji, slitting raya babba daidaitawa inji, ƙananan daidaita abin nadi inji, |
3 |
|
7 |
Haɗin mai riƙe kayan aiki |
Babban abin yanka shaft inji, ƙananan abin yanka shaft inji, daidaita abin nadi inji, abun yanka shaft drive inji, kura kau inji |
1 |
|
8 |
Abubuwan cire kura |
Tool mariƙin ƙura inji, electrode foda goga kura kau da inji bayan tsaga |
3 |
|
10 |
Latsa taron bel |
Tsarin bel na bel na sama, injin bel ɗin ƙananan matsa lamba |
1 |
|
1 1 |
Abubuwan da aka haɗa da iska |
Winding banbanta shaft, iska matsa lamba dabaran, winding drive motor |
1 |
Gudun aiki na kayan aiki
Aikin na'urar shine kamar haka
Jerin zaren:
① Load da kayan zuwa shinge mai kwance ta hanyar motar canja wuri
② Zare bel ɗin da hannu ta hanyar haɗin bel ɗin haɗi
③ Wuce injin tashin hankali
④ aika da hannu zuwa kayan aiki don pre - tsagawa
⑤ Shiga pre{0}} slitting electrode ta hanyar tsotsa ƙurar lantarki da tsarin cire ƙarfe
⑥ Sanya hannun rigar mai jujjuyawa akan madaidaicin zamewar
⑦ Gyara na'urar da aka zare zuwa madaidaicin zamewa akan hannun rigar da aka yi da tef
⑧ Saita tashin hankali na lantarki da ake buƙata
⑨ Canja tsarin gyaran lantarki zuwa yanayin atomatik
⑩ Danna maɓallin farawa tsarin
⑪ Kayan aikin suna tsagewa ta atomatik kuma suna tattarawa a cikin nadi.
1.5 Manyan abubuwa
1.5.1 Na'urar cirewa
a) The unwinding inji rungumi dabi'ar hadedde ƙira da taro benchmark tare da dukan inji don tabbatar da daidaito na dukan unwinding electrode slitting;
b) Samun gyaran gyare-gyare mai zaman kanta da tsarin tashin hankali, lantarki da aikin sarrafa tashin hankali ya fi kwanciyar hankali;
c) Yi amfani da kayan inganci masu inganci da haɓaka ƙira don tabbatar da cewa aikin kayan aiki da injiniyoyi sun cika buƙatun amfani;
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Sashen kwancewa: |
3 inch iska shaft unwinding |
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Diamita na kwance: |
MaxΦ450 |
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Hanyar sarrafa gyarawa: |
Manual/canzawa ta atomatik |
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Tsarin gyarawa: |
Tsarin gyare-gyare na hoto; gabaɗayan gyara bugun jini0-100mm; |
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Sashen tashin hankali: |
Kewayon tashin hankali:50-200N Daidaiton kula da tashin hankali:Kasa da ko daidai da ± 1.5N Hanyar sarrafa tashin hankali:rufaffiyar madauki iko |
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Firam ɗin yanka: |
Babban abin yanka da ƙananan yankan ba a daidaita su ba (don tabbatar da daidaito da kawar da ɗanyen wucin gadi da bambance-bambancen dafaffe), kuma adadin cizon yana daidaitacce. |
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Matsakaicin saurin layi na sama da ƙasa yana daidaitacce, kuma za'a iya zaɓar madaidaicin saurin saurin layin gwargwadon tsarin tsagawa da sakamako. |
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Ana gyara abin yanka na sama tare da madaidaicin sarari don gyara faɗin slitting (daidaicin kauri na sarari shine +/- 0.002mm) |
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Akwai wuka a ciki da waje daidaita rollers a gaba da bayan mariƙin wukar, kuma na sama da na ƙasa suna ɗaukar servo drive mai zaman kansa. |
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Electrode foda |
Kada a sami tarkace mai gogewa ko fallen foil akan iska, kuma babu bayyane Lamarin jagwalgwalo da warping Gefen Electrode yana santsi ba tare da ruffles ba (banbancin kauri ƙasa da ko daidai da 5%) |
1.5.3 Tsarin iska
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Tsarin Electrode: |
Saituna biyu nadaban-daban shafts (3 inci)iska |
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Diamita mai iska: |
Max% 350 mm |
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Tsarin demagnetization |
1. An saita sandar maganadisu a bayan injin cire kura don cire maganadisu; 2. Matsayin nisa tsakanin bangarorin gaba da baya da kayan haɓakawa yana daidaitawa a 5-10mm; 3. Ƙarfin Magnetic: 10000GS. |
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Rola mai iska: |
Sama da ƙananan raƙuman iska suna da saitin na'ura mai matsi, wanda ke sa jujjuyawar ta fi kwanciyar hankali kuma tana hana lahani kamar fashewar nadi; |
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Bangaren tashin hankali: |
Kewayon tashin hankali: 50 - 100N sarrafawadaidaito:± 1.5 N |
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Tsarin: Saiti biyu na nau'ikan shinge daban-daban na iska, bambancin shaft iska matsa lamba ana sarrafa shi ta hanyar bawul ɗin daidaitaccen lantarki |
Siffofin fasaha na kayan aiki
- Diamita na slitting abun yanka shine Φ110 , wanda aka yi da karfe tungsten, rayuwar sabis na anode Upper cutter ya fi girma ko daidai da mita 500,000, kuma za'a iya gyara mafi girma ko daidai da sau 5; rayuwar sabis na cathode Upper cutter ya fi ko daidai da mita 300,000, kuma ana iya gyara shi fiye da ko daidai da sau 5, kuma kowane gyare-gyare za a iya amfani da shi fiye da ko daidai da mita 200,000 (yawan gyare-gyare yana nufin lalacewa na yau da kullum, da lahani irin su notches da chipping bukatar kawar da su); rayuwar sabis na ƙananan abin yanka a gefe ɗaya ya fi ko daidai da mita 500,000, kuma ana iya amfani dashi a bangarorin biyu. Za a iya samar da na'urori masu haɗa sararin samaniya bisa ga buƙatun abokin ciniki.
- Ƙimar kayan aiki / sauri: Matsakaicin saurin inji 50 m / min, yawanci saurin samarwa 0-30 m / min, kayan aiki yana gudana gudun 20 m / min.
- Adadin gazawar kayan aiki (yana nufin gazawar da kayan aiki ke haifarwa) Kasa da ko daidai da 2% .
- Daidaitaccen buƙatun tsaga: Haƙurin girman girman tsaga shine ± 0.1mm.
- Matsakaicin ƙimar samfuran slitting ya fi ko daidai da 99.5% .
- Girman burar tsayin gefen gefen bayan tsaga ya yi ƙasa da ko daidai da 7μm. Girman burr mai jujjuyawa bai kai ko daidai da 7μm ba.
- Bayan slitting, serpentine digiri ne kasa da ± 0.3mm/m , babu sawtooth kalaman, da lantarki gefen ne lebur kuma ba shi da wani bayyane nakasawa.
- Tsayin ƙarshen ƙarshen igiyar ruwa na gefen slitting ya yi ƙasa da ko daidai da 0.3mm/m .
- Gyaran bugun jini: ± 50 mm, ana iya sarrafa shi ta atomatik ko da hannu, daidaiton gyara ± 0.1 mm.
- Daidaitaccen iska: ƙasa da ko daidai da ± 0.5 mm.
- An rufe tashin hankali na lantarki{0}}ana sarrafa madauki kuma kewayon shine 5-10kgf, tare da daidaiton sarrafawa na ± 1.5 N
- Maimaituwa da sake fasalin kayan aiki: Za a iya ci gaba da yin aiki fiye da sa'o'i 20 a rana (aiki na yau da kullun kowace rana da kowane mako).
- Samar da wutar lantarki: AC 220V, 50 Hz, iko game da 8 kW, 3-lokaci ƙasa.
- Matsakaicin iska: 0.6Mpa. Yawan gudu 5-8m³/min. Interface bututu m diamita 12mm
- Nauyi (kimanin): 12 00kg (bisa ainihin ma'auni)
- Gabaɗaya girma (tsawon × nisa × tsawo): kusan 1600 * 1280 * 1600 mm. (Batun ƙirar ainihin ƙira)
- Girman injin tsabtace injin (tsawon * nisa * tsayi): kusan 670*700*1300mm. (Independent Vacuum Cleaner)
- Tsarin kayan aiki: Kowane na'ura yana sanye da kayan aiki guda 2; kowane mariƙin kayan aiki yana da abubuwan fitarwa 4.
- Tsarin jigilar kayan aiki: Kowane injin yana sanye da kayan aikin kayan aiki 1.