Latsa Zafin Baturi

Gabatarwar Samfur

Maɗaukakin maɗaurin mu na madaidaicin -, ƙwararre a matsayin ƙwararriyar latsa zafin baturi, shine ainihin kayan aiki don kera batirin lithium, ana amfani da shi sosai a cikin jakar jaka/prismatic cell stacking, lamination electrode and compaction na baturi. Wannan keɓaɓɓen latsa zafin baturi ya yi fice a madaidaicin zafin jiki da sarrafa matsi, maɓalli don haɗakar da bangaren baturi da kwanciyar hankali iri ɗaya.

An sanye shi da tsarin zafin jiki na PID mai hankali har ma da rarrabawar matsa lamba, yana kare sel daga lalacewa, yana ƙarfafa maƙarƙashiya da haɓaka ƙarfin baturi. Yana goyan bayan daidaitawar siga mai sassauƙa don ƙwayoyin LFP/NCM, fasalulluka na amsawar ɗumama sauri da tsayayyen aiki. Latsa mai zafi yana ba da damar cikakken{2}} aiwatar da gano bayanan, yana bin ka'idodin aminci na IEC/UL, yana yanke ƙarancin ƙima zuwa 0.3% kuma yana haɓaka haɓakar taro da 32%. Mafi dacewa don EV, ajiyar makamashi da samar da dumbin baturi na mabukaci, yana tabbatar da daidaitaccen aikin baturi mai inganci-.

Bayanin Kayan aiki

Ayyukan na'ura:
(1)HF -ZJ ana amfani da shi ne don ci gaba da samar da kayan lithium na nadi{2} ion baturi electrode sheet, mirgina takardar lantarkin baturi zuwa yawa da kauri da tsarin ke buƙata, kuma ana girbe nada ta hanyar iska;
(2) Ana jefa kayan aikin 45 # ƙarfe na ƙarfe, babban tsarin silsila, ƙarfin ɗaukar nauyi yana da girma, nakasar ƙanƙara ce, ƙarfin jujjuyawa yana da girma, saurin mirgina yana da girma;
(3) Yana yana da aikin yankan baki da kuma yi surface tsaftacewa inji;
(4) tare da gyaran iska mai sarrafa tashin hankali, iska;
(5) tare da na'urar buffer farantin karfe;
(6) Na'urar matsa lamba ta pneumatic tana sarrafa ɗaga silinda ta wurin mutum{1}} na'ura don fitar da ɗaga abin nadi;
(7) Matsa lamba ta atomatik sarrafawa ta atomatik, daidaita matsin mai na mirgine ta wurin mutumin - na'ura mai ba da hanya tsakanin hanyoyin sadarwa;
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Nuna taswirar tunani

• Tsawon Mill: 1670mm
• Tsawon akwatin lantarki: 1200mm
• Tsawon tsayi: 1060mm
• Tsawon tarawa: 930mm
• Tsawon akwatin dumama: 680mm

Gudun tsarin kayan aiki

Unwinding → dandamalin ciyarwa → tsarin gyarawa → tsarin sarrafa tashin hankali → na'urar yankan gefe → na'urar buffer → na'urar dumama → na'urar abin nadi → na'urar gogewa → na'urar gogewa kawai → na'urar buffer → tsarin sarrafa tashin hankali → tsarin gyarawa → dandamali ciyarwa

1. Matsalolin abu mai shigowa

Indexididdigar fasaha na kayan aiki

Kanfigareshan Kayan aiki

Layin samar da wutar lantarki mai ci gaba da jujjuyawa ya ƙunshi uncoiler, na'urar preheating, na'ura mai aiki da karfin ruwa, rewinder, tsarin sarrafa wutar lantarki, famfo mai ƙara wutar lantarki, da na'urar daidaitawa.

1. Uncoiler
Wannan na'urar tana goyan bayan abin da za a birgima kuma yana ciyar da shi cikin niƙa. Ya ƙunshi tsayayyen farantin hawa na tsaye (kauri 20mm), CNC{2} firam ɗin injina tare da plating mai wuyar chrome, madaidaiciyar bearings, na'urar daidaita gefen gefe, shaft ɗin iska, birki na maganadisu tare da mai sarrafa tashin hankali, rollers jagora, da sauran abubuwan haɗin gwiwa.

Babban Ma'aunin Fasaha:
{0} Wurin kwancewa: Diamita Ø76mm, tsayin tasiri 500mm; tashar iska tare da bawul mai sarrafawa, sanye take da bindigar hauhawar farashin kaya.
{0} Matsakaicin diamita mara murɗawa: Ø400mm
- Matsakaicin iya aiki: 300kg
{0}} Mai kula da tashin hankali: 0.5~50kg (mai daidaitawa), ta amfani da na'urar sarrafa tashin hankali na Sulishun.
{0} Na'urar daidaitawa ta Edge: Yana amfani da tsarin sarrafa Dongdeng tare da daidaito na ± 0.2mm.

2. Platform Splicing
- Wanda ya ƙunshi faranti mai tsagawa, sandar matsa lamba, silinda, da titin jagora, haɗe tare da na'ura.
- Hanyar rarrabawa: Taimakawa da silinda{1}} sandar matsa lamba.
- Nisa mai nisa: 400mm

3. Edge{1} Na'urar Gyara
Gefen - na'urar gyarawa ta ƙunshi firam, manyan igiyoyi na sama da na ƙasa, rollers masu iyo, da rollers jagora. Babban aikinsa shi ne cire gefuna da ba a rufe ba da kuma sassan da ke fitowa don hana juzu'i mara kyau saboda bambancin tsawo tsakanin wuraren da aka rufe da ba a rufe ba.

Babban Ma'aunin Fasaha:
1) Matsakaicin gudun ruwa: 40 rpm
2) Edge{1}} nisa mai datsa: 200mm-400mm (cigaba da daidaitawa)
3) Ƙarfin mota: 0.4 kW (3-phase, 380V, 50Hz)

4. Na'urar Damping Vibration
An haɗa da firam, ƙayyadaddun rollers jagora, rollers jagora masu iyo, da ginshiƙan jagorar layi, wannan na'urar tana rage girgiza takarda yayin jujjuyawar lokaci don hana karyewa.
- Adadi: saiti 2 (ɗaya kafin da ɗaya bayan mirgine).

5. Na'urar Preheating
- Tsarin zafin jiki na infrared tare da daidaitacce zafin jiki ƙasa da ko daidai da digiri 100 , sanye take da kariyar ƙararrawa sama da{2}.

6. Na'ura mai aiki da karfin ruwa Roller Press
Mirgine niƙa shine ainihin kayan aiki na layin samarwa, wanda ya ƙunshi firam ɗin gantry na simintin ƙarfe, haɗin haɗin gwiwa na duniya, mai rage motsi, tsarin ƙarfafa wutar lantarki, tsarin daidaita rata, tsarin sarrafa wutar lantarki, faranti masu gadi, da hanyoyin tsabtace abin nadi.

Babban Ma'aunin Fasaha:
1) Gabaɗaya girma (L×W×H): ~2800mm × 800mm × 1500mm
2) Ƙayyadaddun abin nadi (diamita × nisa): Ø400×450mm
{0}} Faɗin aiki mai inganci: 400mm
{0} Gudun nadi: 2-12 rpm (mai daidaitawa mara taki)
{0} Abubuwan nadi: 9Cr3Mo (an bayar da rahoton dubawa)
- Taurin saman: HRC Yafi ko daidaita 66-68
{0} Taurin zafin jiki: HB280-300
- Zurfin Quenching: Girma ko daidai da 18mm
- Radial runout: Kasa da ko daidai da ±0.001mm (an gwada shi akan injin niƙa)
- Taushin saman: Ra{1}}
- Kauri na Chrome: Yafi ko daidai da 0.18mm
- Tsaftace abin nadi: Daidaitaccen tsarin jujjuya ruwan wukake tare da akwatin tarin (saiti ɗaya a kowace nadi).
- Jimlar babu{1}}waɗanda aka yi lodin radial: ƙasa da ko daidai da ±0.002mm (an gwada akan injin siliki)
3) Hanyar tuƙi: watsa haɗin gwiwa ta duniya
4) Babban ƙarfin motar: 11kW (2 × 5.5kW, 380V, 50Hz)
5) Ƙimar silinda na hydraulic: Ø200mm bore, bugun jini 10mm
6) Ƙarfin mirgina mafi girma: 3400 kN
7) Matsin layi: 0.45-7.5 t / cm
8) Gap daidaitawa: Central wedge block tare da na'ura mai aiki da karfin ruwa akai matsa lamba.
{0}} Kewayon daidaitawa: 0-2mm
9) Abubuwan nadi: P5-daidaitaccen bearings tare da man shafawa molybdenum disulfide.
10) Haɗin zafi: Juyawa haɗin gwiwa a ƙarshen shaft
11) Hanyar dumama: Mold zafin mai kula
12) Matsakaicin dumama: Mai mai zafi (mai amfani{1}} an bayar)
13) Zazzabi mai zafi: Yanayin ɗaki-digiri 150 (daidaitacce, nuni na dijital tare da ƙararrawar zafi sama da -).
14) Daidaita yanayin yanayin juyi: ± 1 digiri (a cikin fadin aiki).
15) Yawan dumama: Yanayin ɗaki. zuwa 80 digiri a Kasa da ko daidai da 60 min, daidaitawa Kasa da ko daidai da 100 min.
16) Ikon dumama mai: 2HP, 24kW (raba 380V, 50Hz wutan lantarki).
17) Ƙarfin motar famfo mai: 1.5 kW
18) Matsakaicin adadin mai: 220 L / min
19) Nauyin injin: ~ 4.5 ton
20) Daidaitaccen tsarin launi
21) Motar tuƙi wanda ke gefen hagu na ƙarshen ciyarwar.

7. Maimaitawa
Mai sake kunnawa yana murɗa kayan naɗaɗɗen wutar lantarki akan madaidaicin sandar. Ya ƙunshi firam, madaidaiciyar bearings, na'urar daidaita gefen gefe, shaft ɗin iska, injin jujjuyawar, kamawar magnetic foda tare da mai sarrafa tashin hankali, da rollers jagora.

Babban Ma'aunin Fasaha:
1) Rewinding shaft: Air shaft, Ø76mm, tasiri tsawon 400mm (tare da bawul iko da kuma kumbura gun).
2) Matsakaicin diamita na iska: Ø400mm
{0} Matsakaicin iya aiki: 400kg
3) Mai kula da tashin hankali: 0.5-50kg (daidaitacce), tsarin Sulishun.
4) Edge jeri: Dongdeng kula da tsarin, daidaito ± 0.2mm.

8. Tsarin Kula da Lantarki
Ana sarrafa tsarin lantarki ta hanyar kwamiti na aiki akan majalisar kulawa, gami da:
1) Uncoiler tashin hankali iko via Magnetic foda birki.
2) Injin birgima wanda babban motar ke motsawa tare da mai sauya mitar don daidaita saurin gudu.
3) Rewinder yana motsawa ta hanyar mota tare da sarrafa tashin hankali ta hanyar kama magnetic foda.
4) Famfo mai haɓaka lantarki yana daidaita matsa lamba na silinda ta hanyar HMI touchscreen.
5) Daidaitaccen Edge wanda ke sarrafa injinan servo.
6) Daidaita matsa lamba ta hanyar HMI.
7) Matsar da abin nadi wanda aka nuna akan HMI.
8) Daidaita rata na Roller ta hanyar shigar da HMI.